Particles counter – CCS 2

Contamination Control System

Description:

Important information is available with use of particle distribution data to analyse conditions in hydraulicand lubrication systems:

• Efficiency of the filter configuration in use
• Compliance with fluid cleanliness demanded for the assigned components
• Shifting of the system wear position
• Variation with secondary contamination

Through use of this data, the user can optimize system cleanliness to reduce system component wear, oil degradation and system downtime.Particle analysis can be executed by various methods. One common method is by taking a bottle sample and sending it to a lab for analysis.This can be problematic, if care is not taken to assure the quality of each sample (e.g. bottle cleanliness, sampling location, etc.). In addition, sampling at dynamic operating conditions is extremely difficult or not practical.Oil sampling out of the reservoir also limits results to basic oil condition, rather than specific data for each system. Bottle sampling is becoming less advantageous as costs rise and time elapses between sampling and final results.

Functions:

Online particle counter with laser sensor for hydraulic and lubrication oilClassification of contamination classes according to the standards: ISO 4406:99,ISO 4406:87, NAS 1638Measuring system with highest precision for the mobile and stationary application (mains- or battery-powered), also for dynamic operation conditionsEvaluation and documentation of bottle samples in lab quality in connection with bottle sampling system BSS 2 (optional)Automatic control of contamination classes with control signal output when exceeding the limits, set by the userUser – friendly comfortable software with special measuring programmes for continuous, cyclic or single measurements as well as for evalution of bottle samplesExamination and execution of the sensor secondary calibration in connection with BSS 2, secondary calibration suspension CALSUS 01 in accordance with ISO 11171 and calibration software CALSOFT 01 (optional)Internal storage and management of measuring dataOutput of the measuring data on TFT – display and integrated printerRS 232 – Interface for transmission of the measuring data to external PCExcel – data management software for input and management of the measuring data in external PCData transmission over ethernet or internet in connection with Miniwebserver MWS 01 and Data management software WDM 1.0 (optional)

Technical data:

Measuring system :Light gate principle with laser sensor (670 nm)Counting system :8-channel particle counting
>4µm, >4,6µm, >6µm, >6,4µm, >10µm, >14µm, >21µm, >37µmCalibration :ISO-MTD in oil (ISO 11171)Input operation pressure:1,5 – 420 barViscosity :10 – 400 mm2/sWeight:10,8 kgDimensions:445 x 180 x 255 mmConnections:Mini-measuring connection with screw coupling M 16×2
Connector coupling for hose DN 6Storage capacity:4 x 100 measuring valuesPower supply:90 .. 250 V AC 50/60Hz, 12 V DCInternal battery:12V DC